- KR 180 R2500 EXTRA

KR 180 R2500 EXTRA

KR 180 R2500 EXTRA

หุ่นยนต์อเนกประสงค์ซีรี่ส์ KR QUANTEC extra รุ่น KR 180 R2500 extra ความอเนกประสงค์และความยืดหยุ่นขั้นสูงสุดเพื่อลดค่าใช้จ่ายในการลงทุนให้เหลือน้อยที่สุด ด้วยการออกแบบให้มีลักษณะเพรียวกว่าเดิม กะทัดรัดยิ่งขึ้น และทนทานมากขึ้น การลดมวลที่เคลื่อนที่ช่วยให้ความรอบด้านของซีรีส์ KR QUANTEC extra กลายเป็นมาตรฐานใหม่ในส่วนของความแม่นยำ สมรรถนะ การประหยัดพลังงาน และความพร้อมใช้งาน KR 180 R2500 extra ได้รับการปรับปรุงให้เป็นโซลูชันประหยัดพื้นที่และทางเลือกสำหรับการติดตั้งใช้งานที่หลากหลาย โดยรับน้ำหนักบรรทุกได้สูงสุด 180 กก. และมีระยะยืดสูงสุดถึง 2,500 มม.

คุณลักษณะเฉพาะทางเทคนิค
จำนวนการเคลื่อนที่ของแขนกล	ไม่น้อยกว่า 6 แกน
Maximum reach	ไม่น้อยกว่า 2,500 มิลลิเมตร
ค่า Positioning Repeatability	ไม่เกิน + 0.06 มิลลิเมตร
รองรับน้ำหนักอุปกรณ์ที่จับได้สูงสุด	180 kg.
ความเร็วสูงสุดที่ภาระโหลด 180 KG	A1 123 Degree/S
	A2 115Degree/S
	A3 120Degree/S
	A4 179 Degree/S
	A5 172Degree/S
	A6 219Degree/S
ความสามารถในการติดตั้ง	ทั้งตั้งพื้นและห้อยหัวลง
การขับเคลื่อนแกนหมุนของแขนกล	มอเตอร์เซอร์โวกระแสสลับ
ระบบโปรแกรมควบคุมการทำงานของแขนกล	WINDOWS 7
มาตรฐานการป้องกันระดับ	IP65
รองรับการทำงาน	แบบ CAN / Device Net และ Ethernet ได้ และมีช่องสำหรับขยายการสื่อสารชนิด Profibus ได้
ส่งผ่านข้อมูลโปรแกรมคำสั่งการทำงาน	ทาง Ethernet และ USB Port ทั่วไปได้
สามารถต่อผ่านสัญญาณควบคุมกับระบบ PLC (Input/Output) ของชุดควบคุมแขนกล	ได้ทั้งแบบอนาล็อกและดิจิตอล
การสื่อสารระหว่างชุดควบคุมแขนกล และชุดควบคุมเครื่องเชื่อม	ชุดควบคุมแขนกลและชุดควบคุมเครื่องเชื่อมสามารถสื่อสารกันได้และสามารถปรับเปลี่ยนค่าพารามิเตอร์ในการเชื่อม ผ่านทางชุดควบคุมแขนกลได้
การควบคุมการทำงานของหัวเชื่อมแบบต่างๆ	ควบคุมจากชุดควบคุมแขนกล
ชุดควบคุมระบบเก็บสาย(K BOX)	มีติดตั้งบนตัวแขนกล
ชุด Control Panel	มีจอแสดงผลไม่เล็กกว่า 8 นิ้ว
	มีปุ่มควบคุมการเคลื่อนที่ ที่สามารถควบคุมได้อย่างน้อย 6 แกน
	การใช้งานแบบระบบทัชสกรีน
	มีตัวควบคุมแบบ Space Mouse แยกอิสระจากปุ่มควบคุมการเคลื่อนที่
	สามารถถอดออกจากตู้ควบคุมโดยหุ่นยนต์ยังสามารถทำงานตามโปรแกรมที่สอนไว้แล้วได้
โปรแกรมการควบคุมแขนกล	มีโปรแกรมสามารถควบคุมแขนกลผ่านเครื่องคอมพิวเตอร์ PC ได้โดยไม่ต้องผ่านชุด control panel
ระบบไฟ	สามารถใช้กับระบบไฟ 3 เฟส 380 โวลท์ และมีค่าแตกต่างของระบบไฟฟ้าได้ -10 ถึง +10 (342-418 VAC) ที่ความถี่ระหว่าง 49 ถึง 61 Hz ได้โดยตรงโดยไม่ต้องผ่านหม้อแปลงไฟฟ้า
น้ำหนักของแขนกล	ไม่เกิน 1,059 กิโลกรัม

Product Overview

Robot KR	QUANTEC EXTRA	180 2500 extra
Controller	KR C4
Teach pendant	KUKA smartPAD

Features and advantages

COMPACT. The KR QUANTEC series robots are the most compact in their class with unrivaled power density, reach and payload.

STREAMLINED. The KR QUANTEC series robots have fewer interference contours and are equipped with a thin wrist for improved accessibility, especially for work in confined spaces.

VERSATILE. KR QUANTEC robots are multi-talented. No other robot family is suitable for so many di!erent applications, from jobs like material handling and spot welding to machining small parts.

SMALL FOOTPRINT. To simplify planning, all models are installed on a compact base frame, with a nearly identical hole pattern for fastening to the mounting base.

LOW MAINTENANCE. These dependable KUKA robots boast the longest maintenance intervals on
the market, at around 20,000 operating hours thus ensuring maximum productivity.

PRECISE. Thanks to their robust design KR QUANTEC robots operate with constant precision throughout the work envelope and o!er excellent dynamic performance and unmatched repeatability.


Specifications		KR 180 R2500 EXTRA
Max. reach		2,496 mm
Rated payload		180 kg
Rated suppl. load, arm/link arm/rot. col.		50 kg/–/–
Rated total load		230 kg
Pose repeatability		±0.06 mm
Number of axes		6
Mounting position		Floor, ceiling
Variant		F
Robot footprint		830 mm x 830 mm
Weight (excluding controller), approx.		1,059 kg
Axis data/Range of motion		Speed with ratedpayload 180 kg
Axis 1 (A1)	+/-185°	123°/s
Axis 2 (A2)	-5°/-140°	115°/s
Axis 3 (A3)	+155°/-120°	120°/s
Axis 4 (A4)	+/-350°	179°/s
Axis 5 (A5)	+/-125°	172°/s
Axis 6 (A6)	+/-350°	219°/s
Operating conditions
Ambient temperature		+10 °C to +55 °C
Protection rating
Protection rating, robot		IP65
Protection rating, inline wrist		IP65
Protection rating, foundry in-line wrist		IP65
Controller		KR C4
Teach pendant		KUKA smartPAD


An unbeatable team.
[+] FASTER AS A TEAM		[+]SAFER AS A TEAM

NO MATTER WHICH ROBOT YOU OPT FOR KUKA OFFERS YOU THE MATCHING SYSTEM COMPONENTS. KUKA robots embody all the essential characteristics of future-oriented robot technology. KUKA robots are more reliable and more flexible than ever with the ability to master heavy loads and long reaches with extreme precision. Thanks to an outstanding availability of nearly 100 %, KUKA robots make the automation processes easier than ever before		KR C4 – THE CONTROL SYSTEM OF THE FUTURE. More powerful and safer, with more flexibility. Its open architecture can manage all kinematic systems and even complete production lines. The KR C4 provides a firm foundation for the automation of tomorrow. This significantly reduces your costs in automation for integration and maintenance. At the same time the long-term eiciency and flexibility of the systems are increased. The KR C4 gives you the necessary openness to meet the requirements of tomorrow’s markets
[+] SIMPLER AS A TEAM		[+] MORE VER SATILE AS A TEAM

THE SIMPLEST WAY OF OPERATING ROBOTS. Touch screen. Graphics support. Flexible interaction. The large touch screen of the KUKA smartPAD allows operation of both robots and entire systems, all visually represented on the screen. The display adapts to show the user only those operator control elements that are needed at any given moment. Attention is always focused on what is important, allowing users to work more intuitively, quickly, easily and eiciently.		AN OPTIMALLY PREPARED, EFFICIENT SOFTWARE SOLUTION FOR EVERY TASK. KUKA function and technology packages breathe life into the KUKA robots. They enable them to carry out particular industry-specific functions within an automation solution. Gluing, moving, machining, measuring, handling or working together with humans or other synchronized robots: KUKA function and technology packages make automation easy.

KR C4

The control system of the future

MORE POWERFUL, SAFER, MORE FLEXIBLE, AND MORE INTELLIGENT. The KR C4 has been created for the automation of today
and tomorrow. Thanks to its open architecture it is a master of simple integration. It can communicate in a wide range of
programming languages and is ideally suited to the control of KUKA manipulators. It can carry out a vast range of tasks,
be used for robots of all payload categories, and control entire production lines. With the KR C4 all integrated controllers,
SafetyControl, RobotControl, MotionControl, and LogicControl have a joint database and infrastructure for maximum
performance, scalability, and fl exibility.

Features and advantages

ALL-ROUNDER. Safety, Robot, Logic and MotionControl – the KR C4 combines everything in a single controller allowing
effortless control of the entire system.

UNIVERSAL APPLICATION. The open architecture of the KR C4 can control not only KUKA robots but also external axes – for maximum fl exibility, scalability, performance and openness, in minimum space.

FOR ALL PAYLOADS. The KR C4 is the uniform controller for all KUKA robots, ranging from the low to high payload range categories.

COMMUNICATION TALENT. In addition to its own robot language KRL, the KR C4 understands the language of the CNC machining world (G-code) and the language of PLCs, enabling it to communicate directly with your Siemens® or Rockwell® controller.

ROBUSTNESS. The consistent choice of durable components and well-designed cabinet ensure long-term, reliable operation, even in extreme conditions.

±0.002 SEC I/O RESPONSE TIME. Secure data exchange measured in milliseconds forms the basis for new safety concepts in human-machine cooperation.

ENERGY-EFFICIENT. The new energy management system allows the energy consumption of the controller to be reduced by up to 95 % in standby mode. The improved cooling concept, combined with a temperature-controlled fan, further reduces the power dissipation of the controller, while making operation considerably quieter.

Specification	KR C4 controller
Type	KR C4
Processor	Multi-core technology
Hard drive	HDD, SSD optional
Interface	USB, EtherNet
Field buses	PROFINET, EtherNet/IP, PROFIBUS, DeviceNet, EtherCAT, Interbus
Max. number of axes	8
Protection rating	IP54
Dimensions (D x W x H)	596 mm x 792 mm x 960 mm
Weight	150 kg
Power supply connection
Rated supply voltage	3 x 400-480 V AC
Permissible tolerance of rated voltage	-10 to +10 %
Mains frequency	49 to 61 Hz
Mains-side fusing	min. 3 x 25 A slow-blowing, max. 3 x 32 A slow-blowing
Operating conditions
Ambient temperature	+5 °C to +45 °C
Ambient temperature with cooling unit	optionally up to +50 °C

KUKA smartPAD

KUKA smartPAD – Making robot operation really easy

TOUCH SCREEN. GRAPHICS SUPPORT. FLEXIBLE INTERACTION. The more diverse the robots’ abilities become, the greater the importance of intuitive user interfaces for their operation. The new KUKA smartPAD brilliantly demonstrates on a large antireflection touch screen just how simple it can be. Intelligent, interactive dialogs provide the user with those operator control elements that are currently required. This makes work easier, faster, more efficient, and simply smarter all-round.

Features and advantages

UNIVERSAL APPLICATION. Operate all KUKA robots and KR C4 controllers with the KUKA smartPAD

ANTIREFLECTION TOUCH DISPLAY. Simple operation via the well-lit 8.4" screen with an intuitive user interface.

ERGONOMICALLY OPTIMIZED. Designed to be user-friendly. Built for mobility and its lightweight, just 1,100 grams.

HOT-PLUGGABLE. If the KUKA smartPAD is not being used it can be simply unplugged during ongoing operation and used with any other KR C4 controller.

INTEGRATED USB CONNECTION. Direct saving and loading of confi gurations now possible via USB port on the KUKA smartPAD.

HAPTIC JOG KEYS. The combination of haptic jog keys and a haptically controlled mouse enables intuitive maneuvering with constant visual contact with the robot.

Specification	Teach pendant : KUKA smartPAD
Type	KUKA smartPAD
Display	scratch-resistant industrial touch display
Display size	8.4"
Dimensions (D x W x H)	80mm x 330mm x 260mm
Weight	1,100 g

KUKA function and technology packages

Function and technology package for the KR.C4

KUKA function and technology packages help you to solve specifi c automation tasks ei ciently with minimum programming. KUKA’s portfolio of software solutions cover nearly all common areas of application. Using these packages our KUKA system partners implement tailored solutions to meet every customer requirement.

	KUKA function and technology packages
KUKA.WorkVisual	Engineering environment for all KUKA robots for system configuration, programming, data backup,diagnosis, and more.
KUKA.Load	Supports the evaluation of the load on a KUKA robot or the selection of a suitable robot for a given load.
KUKA.UserTech	Fast programming of motion and program sequences using freely defi nable buttons, input masks and parameterlists.
KUKA.ExpertTech	Faster, simpler programming even for non-experts in KRL code via menu-guided command selection.
KUKA.HMI Zenon	Creation of customized, application-specifi c user interfaces for visualization and operator control without programming knowledge. Display and operation using the touch panel and keys of the KUKA smartPAD.
KUKA.RemoteView	Allows remote access to the robot via a secure Internet connection, thereby o# ering the possibility of remote diagnosis or start-up support.
KUKA.VirtualRemotePendant	Allows the use of EtherNet communication to run the user interface of the KUKA smartPAD on an external PC and to operate the robot.
KUKA.RobotSensorInterface	Supports simple and flexible interfacing with sensors in the KR C4. It is also possible to integrate a number of channels with hard real-time requirements.
KUKA.VisionTech	“onBoard” vision system including image processing, camera and sensors. Extensive configuration options enable the flexible use of the robot in an unstructured environment. .
KUKA.ConveyorTech	Organizes the cooperation of robots and conveyors. Allows efficient, dynamic handling of parts, even for complex applications.
KUKA.ForceTorqueControl	Takes account of process forces and torques exerted on the workpiece during machining, and controls and adjusts these as specified in the program sequence. In applications such as grinding, polishing, bending or even assembly, this technology package is an indispensable help.
KUKA.SafeOperation	Flexible programming of safe cooperation between humans and machines. Defi nition of safe workspaces, velocities, envelopes around robot tools, and cooperation with the operator.
KUKA.SafeRangeMonitoring	Beginners’ tool for limiting and monitoring the safety and work areas of the robot. The monitoring and limitation of statically defi ned axis ranges creates an adequate degree of work safety for many applications.

	KUKA function and technology packages
KUKA.Gripper & SpotTech	Programming of grippers and weld guns via easy-to-use inline forms for many industrial applications.
KUKA.ArcTech	For rapid start-up and simple programming of arc welding applications. The complete portfolio of option packages, in combination with sensors and sequence control, enables arc welding at the highest level.
KUKA.LaserTech	A modular, time-saving and easy-to-operate programming support package for laser cutting and laser welding. Both applications can be executed using the same robot – giving maximum flexibility as the workpiece needs to be clamped only once.
KUKA.ServoGun	Enables the operation of electric motor-driven spot weld guns with the KUKA robot controller. Various additional sof tware options allow e.g. the elimination of mechanical gun compensation and other functions.
KUKA.GlueTech	Enables user-friendly programming of dispensing applications such as bonding, seam sealing or application of support seams using inline forms on the KUKA robot controller.
KUKA.RoboTeam	Coordinates and enables the high-precision interaction of a team of robots for handling a shared load or for working together on a moving workpiece.
KUKA.EtherNet KRL	Makes it possible to exchange data with external computers via the EtherNet interface. The robot can function here both as a client and as a server.
KUKA.OPC-Server	Basic technology for standardized data exchange between robots and external controllers for non-real-time information streams. Ideal for interfacing with external visualization and MES systems.
KUKA.PLC Multiprog	Programming environment for an extremely fast Soft PLC conforming to the IEC61131 standard. Expands the functionality of the KR C4 and o# ers virtually unlimited openness in the programming of automation cells and applications.
KUKA.PLC ProConOS	Runtime system of the KUKA.PLC Multiprog Soft PLC. PLC programs created with KUKA.Multiprog are run directly on the KR C4, with full access to the entire I/O system of the robot. Reading and processing of variables such as axis positions and velocity via function blocks.
KUKA.PLC mxA	Allows direct commanding and positioning of the robot by external controllers (Siemens®, Rockwell®, etc.). The user thus requires no knowledge of robot programming in the KUKA-specific robot language KRL.
KUKA.CNC	Complete software-based CNC implementation for execution of machine tool code (G-code) directly on the robot controller. This turns the robot, with its accuracy and stiffness, into a machining center for path-supported processes.
KUKA.Sim	The simulation programs of KUKA.Sim allow robotic cells to be planned with true-to-life accuracy.